English
Making environmental compliance a competitive advantage
The JXF350 Hydrocyclone Sand Separator serves as a highly efficient, eco-friendly core component in modern concrete wastewater zero-discharge systems. Enhanced with intelligent, automated operational features, the JXF350 ensures sustainable, low-energy, and continuous operation, making it an indispensable solution for environmentally responsible concrete recycling plants.
>> System Integration Workflow
Eliminates Design Flaws of vibration motor separators (limited to 1.5-2.2KW motors)
Generates high-amplitude 3D motion (up/down/left/right) mimicking traditional panning action
Instantly disperses full truckloads of concrete without material buildup
Processes over 60-80 T/H – equivalent to 50+ mixer trucks daily
1. Feed Source:
Receives slurry water (containing 10-15% fine sand) from the conical sump after primary sand/gravel separation.
2. Trigger Mechanism:
Automatically activates when the conical sump reaches ≥80% capacity (via integrated level sensors).
3. Separation Process:
Submersible slurry pump delivers slurry to the patented involute feed inlet
Cyclonic forces accelerate particles to 12-15 m/s rotational velocity
G×800 centrifugal acceleration separates fine sand from sludge
4. Output Streams:
Sand Underflow: Dewatered fine sand discharged onto screw conveyor
Water Overflow: Clarified water sent to mixing tank
>> System-Critical Functions
Resource Maximization
Recovers 4-6t/hour fine sand – equivalent to 15% of daily aggregate demand for a 180m³/h plant.
Downstream Protection
Prevents abrasive sand from entering mixing tanks, reducing pump wear by 70% (MTBF increase: 2,200 → 7,500 hours).
Concentration Optimization
Delivers clarified water with <5% solids content to proportioning tanks, enabling precise batching.
Zero Solid Waste Enforcement
Captures residual solids representing final 3% of total solid waste, closing the recovery loop.
>> Operational Intelligence
Auto-Clean Nozzles: Prevent clogging from fibrous materials (clean cycle: 45s every 2h)
Vibration Monitoring: Real-time bearing health tracking (alerts at >4.5mm/s RMS)
Energy Optimization: Variable-frequency drive reduces power to 7.5kW during partial loads
